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  1. Home/
  2. KANNAN SARAVANAN/
  3. DESIGN OF CUSTOMIZE AMERICAN CHOPPER BIKE DESIGN

DESIGN OF CUSTOMIZE AMERICAN CHOPPER BIKE DESIGN

AIM:  To design the chopper parts,assembly to the parts & Photorealistic rendering of American chopper using Solidworks visualize and photoview 360... OBJECTIVE:                                 implementing shell feature sketch blocks…

    • KANNAN SARAVANAN

      updated on 05 May 2020

    • AIM:  To design the chopper parts,assembly to the parts & Photorealistic rendering of American chopper using Solidworks visualize and photoview 360...
    • OBJECTIVE:

                                    implementing shell feature sketch blocks and Linear pattern in Solidworks

                                    the Design process behind Spider webbed wheel Rims

                                    the utility of Projected curves feature and Revolved cut feature in Solidworks

                                    Gaining insights on Composite curves and Make pierce features in Solidworks

                                    Photo view 360 Assembly of American chopper

                                    Soild visualize view's of American chopper

     

    • Parts in bike :   FRONT FENDER

                                    FRONT WHEEL

                                    FRONT FORK

                                   GAS TANK

                                   CHASSIS

                                  ENGINE

                                  TRANSMISSION BELT

                                  TRANSMISSION CHAIN

                                  KICK STAND

                                  REAR FENDER

                                  REAR WHEEL

                                 oil tank

                                Foot pedal

     

     

     

    • FRONT FENDER   

                                          Its primary purpose is to prevent sand, mud, rocks, liquids, and other road spery from being thrown into the air by the rotating tire.For a vehicle moving forward, the top of the tire is rotating upward and forward, and can throw objects into the air at other vehicles or pedestrians in front of the vehicle.

     

     

                                                        Draw a 2d sketch

                                                       Revolved Surface

                                                       Surface Trim

                                                       Thicken

                                                      Extruded Cut

                                                      Fillet

    • CAD MODEL PREVIEW:

                                            FF CAD

    • RENDER PREVIEW

                                             FF

    • FRONT WHEEL

                                                     Motorcyclewheels are made to cope with radial and axial forces. They also provide a way of mounting other critical components such as the brakes, final drive and suspension. Wheels,                                                       and anything directly connected to them, are considered to be unsprung mass

    •  The following features are used to create the Front wheel
                • Draw a 2d sketch
                • Extrude
                • Extruded Cut
                • Thin Extrude
                • Revolve
                • Revolved Cut
                • Fillet
                • Chamfer
                • Linear Pattern
                • Mirror
                • Circular Pattern
            •  
            •  
    • CAD MODEL PREVIEW:
    • CAD
    • RENDER PREVIEW:
    • RENDER
    • FORONT FORK

                                                A motorcycle fork connects a motorcycle's front wheel and axle to its frame, typically via a yoke, also known as a triple clamp, which consists of an upper yoke joined to a lower yoke via a                                                steering stem, a shaft that runs through the steering head, creating the steering axis. Most forks incorporate the frontsuspension and front brake, and allow the front wheel to rotate about                                               the steering axis so that the bike may be steered.

    • The following features are used to create the Front fork
              • Draw a 2d sketch
              • Extrude
              • Revolve
              • Fillet
              • Sweep
              • Shell
              • Mirror
              • Dome
              • Linear Pattern
              • Projected Curve
    • CAD MODEL PREVIEW:
    • cad
    • RENDER PREVIEW:
    •  
    • render
    • GAS TANK
            • A fuel tank (or petrol tank) is a safe container for flammable fluids. Though any storage tank for fuel may be so called, the term is typically applied to part of an engine system in which the fuel is stored and propelled (fuel pump) or released (pressurized gas) into an engine. Fuel tanks range in size and complexity from the small plastic tank of a butane lighter to the multi-chambered cryogenic Space Shuttle external tank.

    • The following features are used to create the GAS TANK
              • 2d sketch
              • surface swep
              • split line
              • surface loft
              • mirror surface
              • surface cut
              • swept               

    CAD MODEL:

    cad

    • RENDER PREVIEW:
    • render

     

     

    • CHASSIS
          • A motorcycle frame is a motorcycle's core structure. It supports the engine, provides a location for the steering and rear suspension, and supports the rider and any passenger or luggage. Also attached to the frame are the fuel tank and battery. At the front of the frame is found the steering head tube that holds the pivoting front fork, while at the rear there is a pivot point for the swingarm suspension motion. Some motorcycles[1] include the engine as a load-bearing stressed member; while some other bikes do not use a single frame, but instead have a front and a rear subframe attached to the engine.

    • The following features are used to create the Chassis 
            • Draw a 2d sketch
            • Extrude
            • Extruded Cut
            • Thin Extrude
            • Revolve
            • Revolved Cut
            • Mirror
            • Sweep
            • Dome
            • Fillet
            • Chamfer
            • Projected Curve
    • CAD MODEL PREVIEW
    • cad
    • RENDER PREVIEW
    • render

     

    • ENGINE
              • An engine or motor is a machine designed to convert one form of energy into mechanical energy. Heat engines, like the internal combustion engine, burn a fuel to create heat which is then used to do work.
    • The following features are used to create the
              • Draw a 2d sketch
              • Extrude
              • Extruded Cut
              • Thin Extrude
              • Chamfer
              • Projected Curve
              • Linear Pattern
              • Circular Pattern
              • Fillet
              • Mirror
              • Dome
              • Sweep
    • CAD  MODEL PREVIEW
    • CAD
    • RENDER PREVIEW
    • RENDER

     

     

     

    • TRANSMISSION BELT
            • Chain, belt, or drive shaft. ... The earliest motorcycles were all belt driven, but today you mainly see belts on cruisers and the occasional e-bike. Compared to a chain and sprocket system, belt drive is smoother, quieter, and since it doesn't need any messy lube, it's a whole lot cleaner

     

    • The following features are used to create the transmission belt
                      • Draw a 2d sketch
                      • Draw two circles
                      • Draw two straight lines
                      • Trim lines
                      • Thin Extrude
                      • Add Fillets
    • CAD MODEL PREVIEW
    • cad
    • RENDER MODEL PREVIEW
    • render

     

     

    • TRANSMISSION CHAIN
              • Sometimes the power is output by simply rotating the chain, which can be used to lift or drag objects. In other situations, a second gear is placed and the power is recovered by attaching shafts or hubs to this gear. Though drive chains are often simple oval loops, they can also go around corners by placing more than two gears along the chain; gears that do not put power into the system or transmit it out are generally known as idler-wheels. By varying the diameter of the input and output gears with respect to each other, the gear ratio can be altered. For example, when the bicycle pedals' gear rotate once, it causes the gear that drives the wheels to rotate more than one revolution.

    • The following features are used to create the CHAIN
                      • Draw a 2d sketch
                      • Extrude
                      • Mirror
                      • Fillet
                      • Curve Drive Pattern
    • CAD MODEL PREVIEW
    • cad
    • RENDER MODEL PREVIEW
    • render

     

     

    • KICK STAND
          • A kickstand is usually a piece of metal that flips down from the frame and makes contact with the ground. It is generally located in the middle of the bike or towards the rear. Some touring bicycles have two: one at the rear, and a second in the front.
    •  
    • The following features are used to create the KICK STAND
                      • Draw a 2d sketch
                      • Extrude
                      • Extruded Cut
                      • Loft
                      • Dome
                      • Fillet
    • CAD Model Preview:
    • cad
    • Render model preview
    • render

     

     

    • REAR FENDER
          • ticky materials, such as mud, may adhere to the smooth outer tire surface, while smooth loose objects, such as stones, can become temporarily embedded in the tread grooves as the tire rolls over the ground. These materials can be ejected from the surface of the tire at high velocity as the tire imparts kinetic energy to the attached objects. For a vehicle moving forward, the top of the tire is rotating upward and forward, and can throw objects into the air at other vehicles or pedestrians in front of the vehicle.
    • The following features are used to create the RF
                      • Draw a 2d sketch
                      • Revolved Surface
                      • Surface Trim
                      • Thicken
                      • Extruded Cut
                      • Fillet
                      • Shell
                      • Insert a Split line
    •  CAD MODEL PREVIEW
    • cad
    • Render model preview
    • render

     

    • REAR WHEEL
          • Motorcycle wheels are made to cope with radial and axial forces. They also provide a way of mounting other critical components such as the brakes, final drive and suspension. Wheels, and anything directly connected to them, are considered to be unsprung mass Traditionally motorcycles used wire-spoked wheels with inner tubes and pneumatic tyres
    • The following features are used to create the Rear wheel
                      • Draw a 2d sketch
                      •  Extrude
                      • Extruded Cut
                      • Thin Extrude
                      • Revolve
                      • Revolved Cut
                      •  Fillet
                      •  Chamfer
                      •  Linear Pattern
                      •  Mirror
                      •  Circular Pattern
    • CAD MODEL PREVIEW
    • cad
    • RENDER MODEL PREVIEW
    • ender

     

     

    • oil tank

                                  Sometimes called the  is a secondary fuel tank (in many cars/bikes it contains around 15% of the capacity of the primary tank) these are more commonly found on bikes, older cars (some without a fuel gauge) and vehicles designed for long distance or special use. A light on the instrument panel indicates when the fuel level dips below a certain point in the tank. There is no current standard, although some efforts are made to collect this data for all automobiles.

    • The following features are used to create the OIL TANK
                      • Draw a 2d sketch
                      • Surface Extrude
                      • Fillet
                      • Surface Trim
                      • Surface Knit
                      • Shell
                      • Extrude
    • CAD MODEL PREVIEW
    • cad
    • RENDER MODEL PREVIEW
    •  
    • render

     

    • Foot pedal
            • is a system for linking front and rear brakes on a motorcycle or scooter.[1] In this system, the rider's action of depressing one of the brake levers applies both front and rear brakes. The amount of each brake applied may be determined by a proportional control valve. This is distinct from integrated brakes, where applying pressure to brake pedal only includes application of some front brake
    • The following features are used to create the Pedal
                      • Draw a 2d sketch
                      •  Extrude
                      •  Revolve
                      •  Dome
                      •  Linear Pattern
                      •  Fillet
                      •  Chamfer
    • CAD MODEL PREVIEW
    • cad
    • render

     

     

     

    • Photo view 360 Assembly of American chopper
                      • In photo view we can see the front,top,side,isometric,camera,cartoon view of full chopper bike
    • FRONT VIEW
          • front
    • TOP VIEW
          • top
    • SIDE VIEW
          • side
    • ISOMETRIC VIEW
          • iso
    • CAMERA VIEW
          • camera
    • CANTOUR VIEW
    • CON
    • CARTOON VIEW
    • car
    • Soild visualize view's of American chopper
                • V1
                • V2
                • V3

     

     

    G Drive LINK:https://drive.google.com/drive/folders/1D5KtaKlSkiRzWhKsa-e3xFh8omG32sWU

     

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